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Lumikko BTMS – Custom battery thermal management for demanding railway environments

As railway applications become more electrified, battery systems require reliable and precisely controlled thermal management. Lumikko BTMS (Battery Thermal Management System) is a liquid cooling system that can be tailored to the technical and operational requirements of railway vehicles, onboard energy systems and project-specific electrified rail applications. Designed for demanding conditions, Lumikko BTMS helps manage battery temperatures efficiently, supports long component lifetime and enables system integration within the constraints of railway vehicle architecture.

Built on over 50 years of expertise, Lumikko designs solutions that perform reliably in the toughest conditions – whether facing heavy vibration, marine environments, or extreme temperature shifts.

A well-designed Battery Thermal Management System helps maintain battery operation within the desired temperature range, supports predictable performance and reduces unnecessary stress on battery components. Battery temperature affects performance, charging behavior, operating lifetime and system availability. In railway applications, thermal management must perform consistently across changing ambient temperatures, fluctuating loads and long operating cycles. 

Battery thermal management designed around your railway application

Every railway project is unique. Existing vehicle structures, limited installation space, interfaces, safety requirements, maintenance access and operating conditions all influence the final solution. That is why Lumikko BTMS is not a one-size-fits-all unit. It is a customizable thermal management solution that can be configured and adapted to meet the needs of specific railway applications. Whether the project involves a new electrified rail vehicle, an onboard battery system or a retrofit application, Lumikko supports customers identifying the right technical concept for reliable battery temperature control.

European standard readiness

European railway standards form the backbone of our customers’ compliance requirements. We customize each solution to meet every customer’s specific operational and regulatory needs.

  • EN 50125 – Environmental conditions from -25°C to 55°C
  • EN 45545 – Fire & Smoke
  • EN 61373 – Shock and Vibration Testing
  • EN 50155 – Electronic equipment
  • EN 60077 – Electric equipment

Key features and benefits of Lumikko Battery Thermal Management System

  • Configurable power range
  • Free cooling without compressor at low ambient temperatures
  • Adaptable integration
  • Designed for -45°C to 55°C operating temperature range
  • Suitable for project specific customization
  • Lifecycle-oriented design
Technical information
Cooling capacity: Request a data sheet for detailed information
Liquid set-up temperature: 10˚C/ 20˚C/ 25˚C (adjustable)
Ambient temperature: -45˚C – +55˚C
Supply Voltage: 550-850 VDC
Refrigerant: R290 (propane)
Measures: 312 x 355 x 550 mm (main unit)
Other dimensions are provided regarding your technical requirements.
Control: PLC

Typical applications for Lumikko BTMS:

  • Dumper
  • Wheel loader
  • Straddle carrier
  • Earthmoving machine
  • Mining machine
  • Port machine
  • Railway
  • Tram
  • Truck

Configurate a system for your needs

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References

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Mika Sorri

Sales Director, Head of Electrification

+358 40 685 3657 mika.sorri@lumikko.fi Connect on LinkedIn Book a meeting